THE PREMISE OF CONNECTION
To connect in series or /and parallel, batteries should meet the below conditions:
- identical batteries with the same battery capacity (Ah) and BMS (A);
- from the same brand (as lithium battery from different brands has their special BMS);
- purchased in near time (within one month).
LIMITATION FOR SERIES/PARALLEL CONNECTION
Support connecting up to 16 identical batteries for up to:
4 in series as 48V (51.2V) battery system / 4 in parallel as 400Ah battery system.
HOW TO CONNECT BATTERIES
Step 1 Wear insulating Gloves
Wear insulating gloves for protection before connecting. Please pay attention to operation safety in the process of connection.
Step 2 Voltage Balancing Before Connection
Below steps are necessary to reduce the voltage difference
between batteries and let the battery system perform the best of it in series or / and in parallel.
1. Pull out insulating plugs. 2. TEST The Battery Voltage with a Multimeter >12V To Next Step. <12V Contact us at service to help solve the problem. 3. FULLY CHARGE The Battery(voltage at rest: >13.33V)
4. Connect all of the batteries in parallel, and leave them together for 12~24hrs. 5. They' re now ready for the connection.#5.1 Connect Batteries in Series
#5.2 Total input & Output Connection
Use two copper bars (instead of battery terminals) to connect all the positive and negative output/input cables, ensuring that the input &output currents of each battery are balanced. (Not required when connecting batteries only in series.) lt is not recommended to use one terminal as the total positive or negative output/in.put of the battery system as the connected terminals may heat up or even melt if the total output input current of the battery system is too high.
Precautions:
① All wire diameters and lengths are consistent, Recommended wire diameter 6AWG .
② All wire diameters and lengths are consistent,Recommended wire diameter 6AWG
③ All wire diameters and lengths are consistent,Recommended wire diameter 6AWG
④ Select the recommended wire diameter based on the actual load in the following text.Recommended wire diameter 0AWG .
6. Rebalancing Every 6 Months
It is recommended to rebalance the battery voltage every six months following Step 2 . If you' re connecting multiple batteries as a battery system, as there might be voltage differences after six months of the battery system running.
Appendix
System parameters after series and parallel
Battery System: x P y S |
|
Nominal Voltage |
12.8 * y V |
Discharge Current |
100 * x A Max |
Continuous Load Power |
(12.8 * y) ( * 100 * x ) W Max |
RECOMMENDED CABLE SIZING
Battery cables should be properly sized to handle the expected load. Refer to the table below for amperage ratings for different sizes of copper cables.
PVC COPPER CABLE SIZE (AWG / mm ) |
AMPACITY (A) |
8AWG 8.3mm² |
58 |
6AWG 16mm² | 128 |
4AWG 25mm² | 175 |
3AWG 35mm² | 245 |
2AWG 50mm² | 300 |
1AWG 70mm² | 360 |
0AWG 100mm² | 450 |